Consulting & Development

“Doesn’t work” isn’t in our vocabulary.

From concept to serial production – together.:

In our development department, we combine experience with a passion for innovation. We listen closely, think ahead, and work with you to develop tailored solutions – from the initial concept to full series readiness.

Injection Molding Operator UHB

Good development starts with dialogue

You know what you need – but not yet how to make it happen? No problem! Whether it’s a sketch, prototype, or technical drawing: our engineers help shape your idea into a clear concept. We’re at your side from day one – with solid feasibility analyses, the development of optimal tooling concepts, and over 50 years of expertise in processing advanced technical plastics.

Our goal: Technically sound, economically efficient solutions – planned cleanly, documented thoroughly, and coordinated closely with you.

Our development and consulting services include:

  • Feasibility studies evaluating design & functionality

  • Development of custom mold concepts in-house

  • Closed-loop testing protocols for complete documentation

  • Smooth processes through regular coordination & project meetings

  • Moldflow analysis on request – to optimize part quality, filling behavior and tooling performance before production starts

Not sure which material is best? Let’s find out.

Every material has its strengths. The art lies in selecting the one that fits your part and application best – and that’s where we come in.

In a personal consultation, we take the time to truly understand your needs. With deep experience, an open ear, and a sharp eye on your application, we’ll find the ideal material – reliable, sustainable, and future-ready.

Our material consulting answers questions like:

  • What everyday demands must your component withstand?

  • Which material resists mechanical, thermal or chemical stress best?

  • Are there cost-effective alternatives with similar performance?

  • How can your idea be implemented in a smart and sustainable way?

Our specialty

Metal substitution

Looking to reduce weight, cut costs, or simplify assembly? Let’s talk about our expertise in metal substitution.

We replace metal components with high-performance engineering plastics – without compromising function, seal integrity, or durability. From material selection to design adjustments and production-ready implementation, we’re by your side.

Done right, plastics aren’t just lighter – they’re just as strong.

The benefits speak for themselves:

  • Up to 80% weight savings

  • Up to 70% cost reductions

Our tools? Built in-house.

Whether it’s new tooling, maintenance or optimization – every good component needs a well-designed mold.

That’s why we rely on our own in-house toolmaking – precisely equipped, right here at BUK.

Achieve more – together

Whether you’re just starting with a concept or already have a specific requirement – we support you from the start with the right material and expert advice. Let’s work together to push your project forward.

Ready for stable series processes?

What challenge can we solve for you?

Make a production inquiry now.

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